Dab tsi ua rau Glaze Xim Variation ntawm Batches?
Ceramic basins tsis yog tsim los ntawm kev txhaj tshuaj-cov yas molded yog. Qhov kawg xim thiab qhov chaw tiav ntawm lub tais ceramic yog txiav txim siab los ntawm kev sib xyaw ua ke ntawm glaze chemistry, kiln kub, kiln cua, firing duration, thiab txoj hauj lwm ntawm cov khoom nyob rau hauv lub kiln. Ib qho ntawm cov kev hloov pauv hloov pauv - txawm tias me ntsis - hloov qhov tshwm sim.
Ntawm no yog qhov feem ntau mus tsis ncaj ncees lawm ntawm qib Hoobkas:
Cov khoom tsis sib xws.
Cov av nplaum lub cev thiab glaze tebchaw siv nyob rau hauv ceramic ntau lawm yog cov ntaub ntawv ntuj. Feldspar, kaolin, quartz, thiab zircon txhua qhov sib txawv me ntsis los ntawm cov khoom mus rau batch nyob ntawm thaj tsam mining, raws caij nyoog, thiab tus neeg muag khoom. Thaum lub Hoobkas muab cov ntaub ntawv no los ntawm ntau tus neeg xa khoom lossis hloov cov neeg xa khoom raws li tus nqi, lub hauv paus chemistry hloov. Cov mis glaze uas tua hluav taws rau ib qho nruab nrab dawb nyob rau hauv ib pawg yuav skew warmer los yog txias dua nyob rau tom ntej.
Kiln kub variance.
Cov neeg siv khoom-qib thiab me- nplai shuttle kilns tua hluav taws hauv cov khoom siv, thauj khoom thiab tshem tawm ntawm txhua lub voj voog. Qhov kub tsis sib xws hauv lub qhov cub hluav taws xob yog qhov nyuaj rau tswj ntau dua li nyob rau hauv qhov txuas ntxiv -flow kiln system. Cov khoom thauj khoom ze ntawm cov phab ntsa hauv qhov cub lossis ze ntawm qhov chaw nres nkoj muaj qhov sib txawv ntawm cov thermal profiles dua li cov nyob hauv nruab nrab - thiab cov qhov sib txawv no tshwm sim hauv qhov hluav taws kub glaze.
Kev sib hloov siab thaum lub caij siab kawg.Thaum lub Hoobkas khiav ntawm lossis siab dua qhov peev xwm - thaum lub caij xa tawm ntau tshaj plaws, kev txiav txim loj ib txhij, lossis tom qab cov khoom siv raw khoom qeeb - QC checkpoints tau compressed. Cov khoom uas yuav tau chij rau glaze tone deviation nyob rau hauv ib txwm ntau lawm yuav dhau mus txog thaum lub sij hawm shipping yog imminent.
Split ntau lawm hla ntau kilns.
Factories ua hauj lwm ntau tshaj ib lub kiln hom - piv txwv li, ib lub qhov loj qhov cub rau ntim ntau lawm thiab ib tug me me shuttle kiln rau me me batch los yog reorders - feem ntau tsim subtly sib txawv ntawm ob. Yog tias koj qhov kev txiav txim thawj zaug 300-unit raug rho tawm haujlwm hauv qhov cub thiab koj qhov 50-unit reorder tau raug rho tawm haujlwm hauv lub tshav dav hlau peb lub hlis tom qab, cov glaze profiles yuav diverge.
Yog vim li cas qhov no tseem ceeb tshaj nyob rau hauv Hotel Projects dua nyob rau hauv Residential
Ib tus neeg yuav khoom hauv tsev uas pom ob qhov sib txawv me ntsis ntawm cov xim dawb nyob rau hauv tib tus qauv tus lej yog kev ntxhov siab. Tus neeg saib xyuas kev yuav khoom hauv tsev so uas pom nws hla 200 chav muaj qhov teeb meem sib txawv kiag li.
Cov chav dej hauv tsev so hauv cov cuab yeej muaj npe yuav raug kuaj xyuas tus qauv. Txawm hais tias nws yog daim ntawv cog lus franchise nrog tus chij loj xws li Marriott lossis Hilton, lossis ib lub tsev so boutique ywj siab tus kheej tsim qauv tsim, qhov pom kev sib xws ntawm chav dej yog sau tseg, thaij duab ntawm kev xa mus, thiab tshuaj xyuas ntawm kev rov ua dua tshiab. Ib qho glaze tone variation uas zaum sab nraum lub delta uas tau txais -E ntau yam hauv ib qho kev kuaj colorimetry yog ib yam khoom tsis txaus - thiab cov khoom tsis txaus ncua daim ntawv pov thawj ntawm kev nyob thiab, qee zaum, qhib hnub.
Tshaj li kev soj ntsuam, lub tsev so basins kuj tau hloov nyob rau hauv nthwv dej thaum lub sij hawm kho dua tshiab. Yog tias cov khoom qub qub tsis tuaj yeem rov ua dua tshiab - vim tias tus neeg muag khoom tau hloov lawv cov av nplaum, hloov kho lawv cov qauv glaze, lossis tsuas yog tsis tuaj yeem ua rau plaub - xyoo- qub batch - hloov chaw sawv tawm tsam thawj qhov kev teeb tsa hauv cov chav nyob ib sab. Hauv cov khoom uas muaj kev kho dua tshiab ib nrab (hloov cov chav nyob hauv chav tsev, piv txwv li), qhov sib txuas no dhau sijhawm mus txog thaum chav dej hauv pem teb nyeem tsis sib haum es tsis sib haum.
Rau cov lag luam wholesale distributors muab cov pab pawg tsev so, qhov no tsim teeb meem downstream: tus distributor uas muab cov thawj basins kuj yog lub tsev so hu thaum lub hloov units tsis phim. Txawm hais tias lub Hoobkas yog technically txhaum, kev lag luam kev sib raug zoo ua puas thaj av ntawm tus xa khoom.
Lub Kiln Structure Question Koj tus neeg muab khoom yuav tsis tuaj yeem pab dawb
Thaum ntsuam xyuas cov khoom siv hauv tsev so rau lub tsev so, cov neeg yuav khoom feem ntau nug txog MOQ, lub sijhawm ua haujlwm, thiab cov ntawv pov thawj. Yuav luag tsis muaj leej twg nug txog kev teeb tsa kiln - thiab nws yog ib qho ntawm cov txheej txheem tseem ceeb tshaj plaws hauv cov khoom sib xws.
Nov yog qhov txawv uas tseem ceeb:
Shuttle kilns (periodic kilns)load thiab hluav taws nyob rau hauv discrete batch, ces txias thiab reload. Lawv yoog raws, qis dua hauv cov nqi peev, thiab tsim nyog rau cov ntim qis lossis ntau yam. Tab sis txhua qhov tshiab batch yog ib qho kev ywj pheej firing tshwm sim, uas txhais tau hais tias cov xim sib xws nyob ntawm qhov hnyav ntawm tus neeg teb xov tooj lub peev xwm los hloov cov xwm txheej thoob plaws kev tua. Thaum lub cub tawg tau qhib thiab rov ua haujlwm nrog cov khoom tshiab, tag nrho cov thermal hloov pauv tau pib dua.
Tunnel kilns (nruam kilns)txav cov khoom ntawm lub tsheb kiln los ntawm thaj chaw thermal ruaj khov ntawm lub sijhawm tas mus li. Qhov kub thiab txias profile thoob plaws lub qhov cub hluav taws xob yog tsim los thiab tuav kom nruj nruj vim tias tib cov khoom ntws los ntawm tib thaj chaw txhua teev. Thaum lub qhov cub hluav taws xob raug hu mus rau qhov tshwj xeeb glaze thiab lub cev sib xyaw ua ke, nws tuaj yeem tswj tau qhov tso tawm nrog qhov sib txawv tsawg dua -batch variation tshaj lub shuttle kiln - vim hais tias cov hluav taws kub kub tsis txhais tau hais tias rov pib dua ntawm lub voj voog.
Qhov cuam tshuam rau cov neeg yuav khoom: lub Hoobkas ua haujlwm loj- hom qhov cub qhov cub rau ntim cov khoom ntim yog cov qauv tsim muaj peev xwm tuav glaze sib xws thoob plaws 300-chav tsev so xaj thiab nws tom qab 50-chav reorders dua li lub Hoobkas ua haujlwm shuttle kilns.
Qhov no tsim nyog nug txog ncaj qha. Lo lus nug tsis yog "koj puas muaj kev tswj hwm zoo?" - txhua lub Hoobkas yuav hais tau. Cov lus nug zoo dua yog:"Yuav ua li cas hom kiln koj khiav rau tus qauv no, thiab dab tsi yog koj cov ntaub ntawv ua haujlwm lub sijhawm ua haujlwm rau SKU?"Tus neeg muag khoom uas tuaj yeem teb tau qhov tshwj xeeb yog tus neeg xa khoom uas nkag siab txog kev sib txuas ntawm kev tsim khoom tsim thiab kev sib xws.
Yam Uas Tsim Nyog Ua Tau Zoo Li Cas
Ntawm peb qhov chaw Tangshan, FTG-850 ceramic txee phiab yog tsim rau ntawm qhov chaw ua haujlwm ntawm 126m × 3.2m thiab 82m × 2.8m configurations. Cov no tsis tau koom nrog cov khoom sib xyaw ua haujlwm ntawm tib lub sijhawm tua hluav taws - qhov kev pab cuam rau qhov muab glaze ua ke ua haujlwm ntawm qhov chaw thermal profile. Lub peev xwm tsim tawm txhua xyoo thoob plaws lub chaw yog 3.5 lab daim, uas txhais tau hais tias cov kilns khiav tsis tu ncua es tsis yog txias, kho dua tshiab, thiab rov pib dua ntawm kev txiav txim.
Qhov ntawd tseem ceeb hauv kev coj ua vim tias qhov kev txiav txim rov qab muab tso rau rau lub hlis tom qab thawj cov khoom xa tuaj raug rho tawm haujlwm raws li cov xwm txheej zoo ib yam li thawj zaug. Tib lub cev av nplaum. Tib glaze batch formula. Tib qhov cub tsheb thauj khoom qauv. Tib yam thermal profile. Thaum tus neeg muag khoom hu xov tooj hais tias lawv xav tau 40 chav hloov pauv rau lub tsev so uas tau xa khoom ntawm 300 units thaum lub caij nplooj ntoo hlav, cov 40 units yuav tsum tsis muaj qhov txawv ntawm qhov qub 300. Qhov ntawd tsuas yog ua tau thaum tsim khoom tas li thiab sau tseg, tsis yog ad hoc.
Rau cov neeg yuav khoom uas yuav tsum tau txheeb xyuas qhov no ua ntej muab qhov kev txiav txim: peb txaus siab muab cov ntaub ntawv teev cov khoom siv hluav taws xob thiab muab sab - los ntawm - sab piv piv los ntawm cov khoom sib txawv ua ntej kev txiav txim ntau.
Daim Ntawv Qhia Ua Ntej Ua Ntej- Daim Ntawv Teev Npe rau Cov Neeg Yuav Khoom Hauv Tsev So
Ua ntej cog lus rau ib qho kev txiav txim loj rau ib qhov project tsev so, cov tshev hauv qab no tsim nyog tsim rau hauv koj qhov kev ntsuam xyuas tus neeg muag khoom:
Thov cov qauv los ntawm ob qhov kev tsim khoom sib cais, tsis yog ib qho.
Nug tshwj xeeb rau cov qauv tsim tawm hauv lub hlis sib txawv. Muab lawv ib sab ntawm ib sab nyob rau hauv tib lub teeb pom kev zoo. Yog tias pom qhov sib txawv ntawm lub suab nrov ntawm lawv, qhov kev hloov pauv ntawd yuav tshwm sim thoob plaws koj qhov project.
01
Nug seb hom kiln tsim cov qauv uas koj xaj.
Tunnel kiln rau ntim ntau lawm=cov ntaub ntawv muaj zog rau kev sib xws. Yog hais tias tus neeg muag khoom siv shuttle kilns rau koj SKU, nug seb lawv sau li cas thiab tswj inter-batch glaze matching.
02
Nug seb koj qhov kev txiav txim puas yuav raug tsim nyob rau hauv ib qho kev sib tw khiav los yog sib cais hla ntau qhov kev khiav.
Yog tias koj qhov kev txiav txim 300-unit txiav txim raug cais vim lub Hoobkas muaj lwm cov xaj xaj, cov khoom yuav raug hluav taws kub sib txawv lossis ntau lub lis piam. Thov ib leeg-khiav ntau lawm rau cov haujlwm hauv tsev so uas pom qhov sib piv tau teev tseg.
03
Txheeb xyuas qhov kev hloov pauv hloov pauv txoj cai hauv kev sau ntawv ua ntej kev txiav txim thawj zaug.Qee lub Hoobkas yuav qhia rau koj ua ntej tias lawv tsis tuaj yeem lav qhov sib tw glaze ntawm kev xaj rov qab dua 12 lub hlis. Qhov ntawd yog qhov ncaj ncees - thiab nws txhais tau tias koj yuav tsum tau account rau ntev - lub sij hawm hloov Tshuag hauv koj thawj qhov kev yuav khoom. Lwm tus tuaj yeem muab cov ntaub ntawv pov thawj glaze tus qauv nrog rau kev txiav txim siab ntev. Paub seb koj nyob qhov twg ua ntej qhov project kaw.
04
Tau txais qhov tshwj xeeb glaze ntawm daim ntawv.Nug tus naj npawb ntawm glaze compound siv thiab delta -E kam rau ua lub Hoobkas siv ntawm QC. Tsis yog txhua tus neeg muag khoom yuav muaj cov ntaub ntawv no, tab sis cov uas ua yog cov uas lawv pab pawg tsim khoom xav txog cov txiaj ntsig ntsuas tau ntau dua li qhov pom kev pom.
05
Lub Broader Point
Glaze batch variation yog ib qho txiaj ntsig ntawm kev tsim cov ceramics li cas - nws tsis yog tshwj xeeb rau cov chaw tsim khoom hauv Suav teb, nws tsis yog lub cim ntawm tus neeg muag khoom tsis saib xyuas, thiab nws tsis yog ib yam uas tuaj yeem tshem tawm tag nrho. Dab tsi tuaj yeem tswj tau yog qhov kev hloov pauv los ntawm kev tsim vaj tsev kiln, kev teem sijhawm tsim khoom, thiab cov ntaub ntawv QC systematic.
Rau cov haujlwm hauv tsev so, cov lus nug txog kev soj ntsuam tus neeg muag khoom tsis yog "tus neeg muag khoom no puas ua cov bass zoo?" Nws yog "tus neeg muag khoom no puas muaj cov txheej txheem tsim khoom tsim los ua tib lub phiab, rau tib tus qauv, thaum Lub Ob Hlis thiab ntxiv rau lub Yim Hli thaum peb xav tau cov chav hloov pauv?"
Lo lus teb rau lo lus nug no nyob hauv chav tsev kiln, tsis yog chav ua yeeb yam.
Txaus siab rau Kev Qhia Txog FTG-850 rau Lub Tsev So lossis Kev Lag Luam?
Qhia rau peb txog koj chav suav, koj lub tebchaws, thiab seb koj puas xav tau CUPC lossis lwm cov ntaub ntawv pov thawj hauv cheeb tsam. Peb yuav xa rov qab rau lub Hoobkas nqi nqe lus, kev lees paub lub sijhawm ua haujlwm, thiab - yog tias nws muaj txiaj ntsig - cov qauv los ntawm ob qhov kev tsim khoom sib cais kom koj tuaj yeem ntsuas qhov sib xws ua ntej ua raws li kev txiav txim.
Teb hauv 1 hnub ua haujlwm. Tsis muaj kev sib tham yam tsawg kawg nkaus kom tau txais cov lus teb tiag.
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